P.O. Box 410
Schofield, WI 54476

Phone: 715.359.6171
www.greenheck.com

	

Product Specification Guide
Model HCDR-x50 Control Dampers
Facility Service Subgroup: Division 23 HVAC (Previously Division 15)

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Note to User: This document is subject to copyright protection and is proprietary to Greenheck Fan Corporation. However, Greenheck Fan Corporation authorizes the user a limited non-exclusive license to use this document or portions of it for the purpose of preparing written product specifications for the above CSI MasterFormat category. All information in this document as provided by Greenheck Fan Corporation is informational in nature and is provided without representation or warranty of any kind as to the user or any other party, including, without limitation, ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, OR NON-INFRINGEMENT. To the greatest extent permitted by applicable law, Greenheck Fan Corporation assumes no liability, and User assumes all liability and risk, for the use or results from the use of this document or the information contained herein, whether as modified by the user or not. Users should consult www.greenheck.com to verify that this document represents the most current version.

Specifier Notes: This product guide specification is written according to the Construction Specifications Institute (CSI) Format.

The section must be carefully reviewed and edited by the Engineer to meet the requirements of the project and local building code. Coordinate with other specification sections and the drawings.

Delete all "Specifier Notes" when editing this section.
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PART 1	 GENERAL

1.1	WORK INCLUDED
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Specifier Notes: Edit the following list as required for the project. List other sections with work directly related to the dampers. ***************************************************************************************************************

A.	Flanged frame, steel round control dampers suitable for application in HVAC (or process) systems. 

1.2	RELATED WORK
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Specifier Notes: Edit the following list as required for the project. List other sections with work directly related to the dampers. *****************************************************************************************************

A.	Section 233300 – Air Duct Accessories (Formerly Section 15810 –Ducts).

B.	Section 230913 – HVAC Instrumentation and Controls: Actuators and Operator; Control Dampers (Formerly Section 15900 – HVAC Instrumentation and Controls: Connections to actuators).

1.3	REFERENCES
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Specifier Notes: List standards referenced in this section, complete with designations and titles. This article does not require compliance with standards, but is merely a listing of those used. ***************************************************************************************************************

A.	AMCA 500-D – Laboratory Methods for Testing Dampers for Ratings.

B.	IECC - International Energy Conservation Code

1.4	SUBMITTALS

A.	Comply with requirements of Section 01330 – Submittal Procedures.

B.	Product Data: Submit manufacturer’s product data.
1.	Include leakage, velocity, pressure drop and maximum pressure data
2.	Indicate materials, construction, and dimensions.
3.	Include pressure drop data for all damper sizes in accordance with AMCA 500-D test figure 5.3 (Ducted Inlet, Ducted Outlet)
4.	Include a copy of Installation Instructions.

1.5	QUALITY ASSURANCE

A.	Dampers shall be manufactured under an ISO-9001 Quality Control Program

B.	Dampers shall be manufactured by a reputable company who is a member of the Air Movement Control Association (AMCA)

1.6	DELIVERY, STORAGE, AND HANDLING

A.	Delivery: Deliver Materials to site in manufacturer’s original, unopened containers and packaging, with labels clearly indicating manufacturer and material, 

B.	Storage: Store materials in a dry area indoor, protected from damage, and in accordance with manufacturer’s instructions.

C.	Handling: Handle and lift dampers in accordance with manufacturer’s instructions. Protect materials and finishes during handling and installation to prevent damage.

PART 2 PRODUCTS

2.1	MANUFACTURER

A.	Greenheck, PO Box 410, Schofield, Wisconsin 54476-0410. Phone (715)359-6171. Fax (715)355-6458. Web Site www.greenheck.com.

2.2	HVAC Round Control Dampers

A.	Greenheck Model: HCDR-050, HCDR-150, HCDR-152, HCDR-250, HCDR-350

B.	Ratings
1.	Leakage: 
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•	With seals - Dampers shall have a maximum leakage of 4 cfm/ sq. ft. @ 1 in. wg. (HCDR-050, HCDR-150, HCDR-250, HCDR-350)
•	Without seals – Dampers shall have a maximum leakage of 60 cfm/ sq. ft. @ 1 in. wg (HCDR-050, HCDR-150, HCDR-250, HCDR-350)
•	Without seal – Damper shall have a maximum leakage of 148 cfm/ sq. ft @ 1 in. wg. (HCDR-152)

2.	Differential Pressure: 
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•	Dampers shall have a maximum differential pressure rating of 6 in. wg (HCDR-050, HCDR-150, HCDR-152).
•	Dampers shall have a maximum differential pressure rating of 13.5 in. wg (HCDR-250).
•	Dampers shall have a maximum differential pressure rating of 20 in. wg (HCDR-350).

3.	Velocity: 
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•	Dampers shall have a maximum velocity rating of 3000 fpm (HCDR-050).
•	Dampers shall have a maximum velocity rating of 4000 fpm (HCDR-150, HCDR-152).
•	Dampers shall have a maximum velocity rating of 5150 fpm (HCDR-250).
•	Dampers shall have a maximum velocity rating of 6400 fpm (HCDR-350).

C.	Construction:
1.	Frame: 
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Specifier Notes: 14 ga minimum frame thickness are economical and sufficiently strong for most commercial HVAC applications. Thicker frames can be specified for more robust construction if desired.

Specifier Notes: Contractor should coordinate mountings holes as required for installation – frames can be supplied blank for field drilling or with Greenheck supplied mounting patterns. 
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•	Damper frame shall be a minimum of 14 ga. steel (optional Type 304SS and Type 316SS) formed into a rolled channel frame with a minimum 1¼ inch flange. (HCDR-050)
•	Damper frame shall be a minimum of 12 ga. steel (option Type 304SS and Type 316SS) formed into a rolled channel frame with a minimum 1 ¼ inch flange. 
(HCDR-150, HCDR-152, HCDR-250, HCDR-350)

2.	Blades: 
•	Damper blades shall be a minimum 16 ga. steel blade and reinforced as required to meet the system pressures it will be installed in. Blade orientation is horizontal. Stainless steel blades are optional. (HCDR-050)
•	Damper blades shall be a minimum 10 ga. steel blade and reinforced as required to meet the system pressures it will be installed in. Blade orientation is horizontal. Stainless steel blades are optional. (HCDR-150, HCDR-250, HCDR-350)
•	Damper blades shall be a minimum of 16 ga. fabricated steel airfoil blades as required to meet the system pressures it will be installed in. Blade orientation is horizontal. Stainless steel blades are optional. (HCDR-152)

3.	Blade Stops: 
•	Pin stops are standard (HCDR-050). 
•	Pin stops are standard. Rolled bar is optional (HCDR-150, HCDR-152, HCDR-250, HCDR-350)

4.	Blade Edge Seals: 
•	None is standard. EPDM blade seals are optional. (HCDR-050)
•	None is standard. EPDM or Silicone blade seals are optional (HCDR-150, HCDR-152)
•	None is standard. EPDM, Silicone, Fiberglass, or Ceramic blade seals are optional. (HCDR-250, HCDR-350)

5.	Axles: 
•	⅜ inch square diameter plated steel and as required to meet the system pressures the damper will be installed in. Stainless steel axles are optional. (HCDR-050)
•	½ inch square diameter plated steel and as required to meet the system pressures the damper will be installed in. (HCDR-150, HCDR-152, HCDR-250, HCDR-350)

6.	Bearings: 
•	Stainless steel bearings are standard. (HCDR-050)
•	Stainless steel bearings are standard. External bronze steel bearings are optional. (HCDR-150, HCDR-152)
•	External bronze sleeve bearing are standard. External relubricable ball, outboard bronze sleeve, outboard relubricable ball, or outboard carbon is optional.
(HCDR-250, HCDR-350)

7.	Finish: 
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Specifier Notes: Consult Greenheck, for assistance in specifying other finishes for specific applications 
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•	Mill finish is standard. Optional coatings are also available. (HCDR-050)
•	Hi Pro Polyester is standard. Optional coatings are also available.
(HCDR-150, HCDR-152, HCDR-250, HCDR-350)

2.3	ACCESSORIES

A.	Actuators:
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Specifier Notes: Specify actuator type using the guidelines below. Please note that Spring Return Electric actuators can vary greatly in price as torque requirements get higher. If larger torque actuators are needed, tremendous cost savings can be realized if PO/PC actuators can be utilized. Actuators are mounted externally to the damper frame. Specifier selects the required actuator type as shown below
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1.	Type - Electric: 
•	Commercial Grade, Industrial Grade, No Preference, Best Cost
•	Electric, 24V or 120V or 230V – AC or DC
•	Power Open/Power Close (PO/PC) or Spring Return (fail direction needed if spring return is chosen)
•	2-position or Modulating – (modulating signal needs to be specified if modulating operation is required – this is typically 4-20mA or 2-10VDC)
•	Nema Rating if needed
•	Auxiliary Limit Switches if needed

2.	Type – Pneumatic: 
•	Power Open/Power Close (PO/PC) or Spring Return (fail direction needed if spring return is chosen)
•	2-position or Modulating– (modulating signal needs to be specified if modulating operation is required – this is typically 3-15 PSI or 4-20mA)
•	Pneumatic supply pressure – 80 psi
•	Auxiliary Limit Switches if needed

B.	Mounting holes: Mounting holes are optional.

2.4	SOURCE QUALITY CONTROL

A.	Factory Tests: Factory cycle damper and actuator assemblies to assure proper operation prior to shipment

PART 3	 EXECUTION

3.1	EXAMINATION

A.	Examine areas to receive dampers. Notify the Engineer of conditions that would adversely affect installation or subsequent utilization of dampers. Do not proceed with installation until unsatisfactory conditions are corrected.

3.2	INSTALLATION

A.	Install dampers in accordance with manufacturer’s Installation Instructions.

B.	Dampers must be accessible to allow inspection, adjustment, and replacement of components. The sheet metal contractor shall furnish any access doors in ductwork or plenums required to provide this access. The general contractor shall furnish any access doors required in walls, ceilings, or other general building construction. 

C.	Install dampers free from racking. 

D.	Do not compress or stretch the damper frame into the duct or opening.

E.	Handle dampers using the frame or sleeve. Do not lift or move dampers using blades, actuator.

F.	Install connections to [electric, pneumatic] actuators as specified in section 239013.

END OF SECTION