Product Specification Guide
Model RBCF-3 Belt Drive Hooded Roof Cast Aluminum Propeller Filtered Supply Fans 
Facility Services Subgroup: Division 23 Section 23 34 23

Note to User: This document is subject to copyright protection and is proprietary to Greenheck Fan Corporation.  However, Greenheck Fan Corporation authorizes the user a limited non-exclusive license to use this document or portions of it for the purpose of preparing written product specifications for the above CSI MasterFormat category.  All information in this document as provided by Greenheck Fan Corporation is informational in nature and is provided without representation or warranty of any kind as to the user or any other party, including, without limitation, ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, OR NON-INFRINGEMENT.  To the greatest extent permitted by applicable law, Greenheck Fan Corporation assumes no liability, and User assumes all liability and risk, for the use or results from the use of this document or the information contained herein, whether as modified by the user or not.  Users should consult www.greenheck.com to verify that this document represents the most current version.

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Specifier Notes: This product specification guide is written in accordance to the Construction Specifications Institute (CSI) Format - 2004 Edition.

This section must be carefully reviewed and edited by the Engineer to meet the requirements of the project and local building code. Coordinate with other specification sections and the drawings.

Delete all unnecessary “Specifier Notes” when editing this section.
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1.	GENERAL

1.1	SUMMARY

A.	Section Includes: HVAC Power Ventilators
B.	Related Sections:
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Specifier Notes: Delete any sections below not relevant to this project; add others as required.
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1.	01 00 00 General Requirements
2.	07 00 00 Thermal and Moisture Protection
3.	09 00 00 Finishes
4.	23 00 00 Heating, Ventilating, and Air-Conditioning (HVAC)
5.	26 00 00 Electrical

1.2	REFERENCES

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Specifier Notes: Delete references from the list below that are not actually required by the text of the edited section.
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A.	Air Movement and Control Association Inc. (AMCA):
1.	99 - Standards Handbook
2.	200 - Publication, Air Systems
3.	201-90 - Publication, Fans and Systems
4.	202-88 - Publication, Troubleshooting
5.	203-90 - Publication, Field Performance Measurement of Fan Systems
6.	211-05 - Publication, Certified Ratings Program – Product Rating Manual for Fan Air Performance
7.	300-96 - Standard Reverberant Room Method for Sound Testing of Fans
8.	311-05 - Publication Certified Ratings Program – Product Rating Manual for Fan Sound Performance
9.	99-0401-86 - Classification for Spark Resistant Construction
10.	99-2408-69 - Operating Limits for Centrifugal Fans
B.	Air Movement and Control Association Inc. (AMCA), American National Standards Institute
 (ANSI):
1.	204-05 - Standard Balance Quality and Vibration Levels for Fans
2.	210-99 - Standard Laboratory Methods of Testing Fans for Aerodynamic Performance
   Rating
C.	American National Standards Institute (ANSI):
1.	11-r1999 - Method of Evaluating Load Ratings of Bearings 
D.	American Society of Civil Engineers (ASCE):
1.	7-02 - Minimum Design Loads for Building and Other Structures
E.	American Society of Heating, Refrigerating and Air Conditioning Engineers, Inc. (ASHRAE):
1.	Chapter 45 - 2003 Handbook, HVAC Applications
2.	Chapter 7 - 2001 Fundamentals handbook, Sound-Vibration
3.	Chapter 32 - 2001 Fundamentals handbook, Duct Design
4.	Chapter 18 - 1992 HVAC System and Equipment handbook, Fans
F.	American Society for Testing and Materials (ASTM):
1.	E330-02 - Standard Test Method for Structural Performance of Exterior Windows, Doors, Skylight and Curtain Walls by Uniform Static Air Pressure Difference
G.	National Fire Protection Association (NFPA)
1.	70 - National Electrical Code
2.	90A-02 - Standard for the Installation of Air-Conditioning and Ventilating Systems
3.	92A-06 - Recommend Practice for Smoke-Control System
4.	92B-05 - Standard for Smoke Management System in Malls, Atria, and Large Areas
5.	96-04 - Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations
H.	Occupational Safety and Health Administration (OSHA):
1.	1910.212 - General requirements for Machine Guarding
2.	1910.219 - General requirements for guarding safe use of mechanical power
   transmission apparatus
3.	1926.300 - General requirements for safe operation and maintenance of hand and power tools
I.	Underwriters Laboratories (UL):
1.	507 - Electric Fans
2.	555 - Fire Dampers
3.	555S - Smoke Dampers
4.	705 - Standard Power Ventilators
5.	762 - Standard Power Roof Ventilators for Restaurant Exhaust Appliances
6.	793 - Snow Load

1.3	SUBMITTALS

A.	General: Submit in accordance with Section 01 33 00 Submittal Procedures
B.	Provide dimensional drawings and product data on each fan
C.	Provide fan curves for each fan at the specified operation point, with the flow, static pressure
 and horsepower clearly plotted
D.	Provide outlet velocity and fan's inlet sound power readings for the eight octave bands,
 decibels, and sones
E.	Strictly adhere to QUALITY ASSURANCE requirements as stated in section 1.04 of this
 specification
F.	Provide manufacturer's certification that exhaust fans are licensed to bear Air Movement and
 Control Association (AMCA), Certified Rating Seal for sound and air performance
G.	Installation, Operation, and Maintenance Manual (IOM): Provide manufacturer's installation,
 operations, and maintenance manual, including instructions on installation, operations,
 maintenance, pulley adjustment, receiving, handling, storage, safety information and
 cleaning. A troubleshooting guide, parts list, warranty and electrical wiring diagrams

1.4	QUALITY ASSURANCE

A.	Performance ratings: Conform to AMCA standard 211 and 311. Fans must be tested in accordance with ANSI/AMCA Standard 210-99 and AMCA Standard 300-96 in an AMCA accredited laboratory. Fans shall be certified to bear the AMCA label for air performance seal
B.	Classification for Spark Resistant Construction, levels A, B and C, conform to AMCA 99
C.	Each fan shall be given a balancing analysis which is applied to wheels at the outside radius. The maximum allowable static and dynamic imbalance is 0.05 ounces (Balance grade of G6.3)
D.	Comply with the National Electrical Manufacturers Association (NEMA), standards for motors and electrical accessories
E.	The High Wind models have been analyzed and stamped by a state license P.E. to the ASCE 7-02 Standard which meets the IBC, Florida and Miami-Dade codes
F.	Each High Wind model is subject to be certified by a third party to the ASTM E330 Static Pressure Difference Standard
G.	All High Wind models have been analyzed using Computational Fluid Dynamics (CFD). The CFD simulates the flow of high speed (150MPH) winds over the surface of objects
H.	The Finite Element Analysis (FEA) is the results from the CFD and it can accurately predict the stress, strain, and deflection resulting from high wind loads

1.5	DELIVERY, STORAGE, AND HANDLING

A.	Delivery: Deliver materials to site in manufacturer’s original, unopened containers and packaging, with labels clearly indicating manufacturer, material, products included, and location of installation
B.	Storage: Store materials in a dry area indoor, protected from damage, and in accordance with manufacturer’s instructions. For long term storage follow manufacturer's Installation, Operations, and Maintenance Manual
C.	Handling: Handle and lift fans in accordance with the manufacturer’s instructions. Protect materials and finishes during handling and installation to prevent damage. Follow all safety warnings posted by the manufacturer

1.6	WARRANTY

A.	Manufacturer's Warranty: Submit, for Owner's acceptance, manufacturer's standard warranty document executed by authorized company official. Manufacturer's warranty is in addition to, and not a limitation of, other rights Owner may have under Contract Documents
1.	The warranty of this equipment is to be free from defects in material and workmanship for a period of one year from the purchase date. Any units or parts which prove defective during the warranty period will be replaced at the Manufacturers option when returned to Manufacturer, transportation prepaid
2.	Motor Warranty is warranted by the motor manufacturer for a period of one year. Should motors furnished by us prove defective during this period, they should be returned to the nearest authorized motor service station

1.7	MAINTENANCE

A.	Refer to Manufacturer's Installation, Operation and Maintenance Manual (IOM), to find maintenance procedures

2.	PRODUCTS

2.1	MANUFACTURER

A.	Greenheck, PO Box 410, Schofield, Wisconsin 54476. Phone (715) 359-6171. 
 Fax (715)355-2399. Website: www.greenheck.com

2.2	BELT DRIVE HOODED ROOF CAST ALUMINUM PROPELLER FILITERED SUPPLY FANS - GREENHECK MODEL RBCF-3

A.	General Description:
1.	Fan Arrangement shall be supply
2.	Roof mounted applications
3.	Performance capabilities up to 57,400 cubic feet per minute (cfm) and static pressure to 1 inches of water gauge
4.	Fans are available in eight sizes with nominal wheel diameters ranging from 24 inches through 72 inches (24 - 72 unit sizes)
5.	Maximum continuous operating temperature 130 Fahrenheit (54.4 Celsius) 
6.	Each fan shall bear a permanently affixed manufacture's engraved metal nameplate containing the model number and individual serial number
B.	Propeller:
1.	Constructed of cast aluminum blades and hubs
2.	Securely attached to fan shaft with set screw or taper lock bushing
3.	Statically and dynamically balanced in accordance with AMCA Standard 204-05
4.	The propeller and fan inlet will be matched and shall have precise running tolerances for maximum performance and operating efficiency
C.	Motors:
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Specifier Note: Edit the following motor enclosures to fit the requirements of the project:
1.	Open drip-proof (ODP) - opening in the frame body and or end brackets.
2.	Totally enclosed fan cooled (TEFC) - no opening in the frame or brackets. Equipped with an external fan to blow air over the motor, requires UL 075
Consult manufacturer for additional information. *************************************************************************************************************
1.	Motor enclosures: [Open drip-proof] [Totally enclosed fan cooled] 
2.	Motors are permanently lubricated, heavy duty ball bearing type to match with the fan load and furnished at the specific voltage and phase
3.	Accessible for maintenance
D.	Shafts and Bearings:
1.	Fan Shaft shall be ground and polished solid steel with an anti-corrosive coating
2.	Bearing shall be sealed pillow block
3.	Bearings shall be selected for a minimum L10 life in excess of 100,00 hours (equivalent to L50 average life of 500,000 hours), at maximum cataloged operating speed
4.	Bearing are 100 percent factory tested
5.	Fan Shaft first critical speed is at least 25 percent over maximum operating speed
E.	Drive Frame:
1.	Drive frame assemblies shall be galvanized steel 
2.	Drive frame shall have formed channels and fan panels shall have a deep formed one piece inlet venturi
3.	Bolted structural steel channels and one piece motor/bearing plate on sizes 24-36
4.	All welded and two piece panel on sizes 42-72
F.	Fan Base and Hood:
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Specifier Notes: Edit the following fan base and hood material to meet project requirements. Galvanized steel is factory standard. Consult manufacturer for additional information.
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1.	Material type: [Galvanized Steel] [Aluminum]
2.	Hood panels are arched with interlocking standing seams for weather protection
3.	Supporting members are galvanized steel angles
4.	Permanent washable 2 inch aluminum mesh filter are mounted in the opening end racks horizontally across the intake area of the hood
5.	Base height is unit size specific with pre-punched mounting holes for installation
G.	Fan Panels:
1.	Constructed of heavy gauge steel with formed flanges and a deep spun venturi
H.	Drive Assembly:
1.	Belts, pulleys, and keys oversized for a minimum of 150 percent of driven horsepower
2.	Belt: Static free and oil resistant
3.	Pulleys shall be fully machined cast iron type, keyed and securely attached to the wheel and motor shafts
4.	The motor pulley shall be adjustable for final system balancing
5.	Readily accessible for maintenance
I.	Options/Accessories:
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Specifier Notes: Specify accessories 1 - 14 required for the fans. Delete accessories not required. Consult manufacturer for additional information.
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1.	Roof Curbs:
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Specifier Notes: Edit the following roof curb to meet project requirements: 
1. GPI- Welded, straight side curb with 2 inches of flashing flange and wood nailer 
2. GPF- Welded, straight side curb with 5 inch flashing flange, no wood nailer
3. GPNS- tabbed and riveted curb with 45 degree cant and wood nailer
4. GPS- Welded curb with 45 degree cant and wood nailer
5. GPIP- For pitched roofs, welded straight side curb with 2 inch flashing flanges and wood nailer
6. GPFP- For pitched roofs, welded straight side curb with 5 inch flashing flanges, no wood nailer
Edit Items a through d to meet project requirements. Consult Greenheck for additional information on ridged and sound curbs. Consult manufacturer for additional information.
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a.	Types: [GPI] [GPF] [GPNS] [GPS] [GPIP] [GPFP]
b.	Material: [Aluminum] [Galvanized]
c.	Insulation thickness: [No insulation] [1] [1.5] [2] inches
d.	Coating type: [None] [Permatector] [Hi-Pro Polyester] 
2.	Curb Extension:
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Specifier Notes: Edit the following curb extension to meet the requirements of the project
1. GPE - bolted access door and damper holding tray
2. GPEX - curb extension without access door or damper tray
3. ISB - Insect screen base with removable insect screen for cleaning
Consult manufacturer for additional information
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a.	Type: [GPE] [GPEX] [ISB]
b.	Extends height of curb over roof curb
c.	Material type: [Aluminum] [Galvanized]
d.	Coating: [None] [Permatector] [Hi-Pro Polyester] 
3.	Curb Seal:
a.	Rubber seal between the fan and the roof curb
4.	Dampers:
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Specifier Notes: Edit the following dampers to meet project requirements, specify gravity or motorized backdraft dampers. Specify damper size based on specified fan size. Consult manufacturer for additional information.
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a.	Type: [Gravity] [Motorized]
b.	Prevents outside air from entering back into the building when fan is off
c.	Balanced for minimal resistance to flow
d.	Galvanized frames with pre-punched mounting holes
5.	Disconnect Switches:
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Specifier Notes: Edit the following Disconnect Switches to meet project requirements: Factory Mounted and Shipped loose for field mounting, National Electrical Manufacturers Association (NEMA):
1.	NEMA 1: indoor application no water. Factory standard.
2.	NEMA 3R: outdoor application falling rain water.
3.	NEMA 4: outdoor application hose directed water.
4.	NEMA 4X: same as NEMA 4, but corrosion resistant.
5.	NEMA 12: Industrial use, dust-tight, and drip-tight, oil resistant for indoor use.
Consult manufacturer for additional information.
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a.	NEMA rated: [1] [3R] [4] [4X] [12]
b.	Positive electrical shut-off
c.	Wired from fan motor to junction box installed within motor compartment
6.	Extended Lube Lines:
a.	Allows bearing lubrication from the rooftop without disassembling the fan
7.	Finishes: 
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Specifier Notes: Edit the following finishes to meet project requirements. Consult manufacturer for additional information.
1.	Permatector - Thermo-setting polyester urethane
2.	Hi-Pro Polyester- Meets or exceeds the chemical resistance properties of Air Dry Phenolic (Heresite)
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a.	Types: [None] [Permatector] [Hi-Pro Polyester] 
8.	Hood Insulation:
a.	Lined with 1/2 inch fiberglass insulation to prevent condensation and sound levels
9.	Lifting Lugs:
a.	Four heavy gauge steel brackets to provide lifting points when raising the fan to the roof 
10.	Safety Guards:
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Specifier Notes: If safety guards are not specified they must be provided by the installer. Consult manufacturer for additional information
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a.	Mounted to the fan inlet
b.	Protects the fan and personnel in non-ducted applications
11.	Extended Base:
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Specifier Notes: Extended base is designed to increase the height of the base and allow a damper to be factory mounted in the base when used in non-ducted applications. Consult manufacturer for additional information
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a.	Provides weather tightness from rain and snow intake due to elevated hood height
b.	Includes access door for installation and servicing of damper within unit
c.	Allows for single point wiring of the damper actuator and fan power
12.	One Point Wiring:
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Specifier Notes: Extended Base, damper and disconnect switch are required for one point wiring. Consult manufacturer for additional information *************************************************************************************************************
a.	Fan motor, damper actuator, and end switch are wired to a single junction box
13.	Wiring Pigtail:
a.	Nine foot extended wiring from fan to external location
b.	Allows for direct hook-up to the power supply
14.	Adapter/Reducer:
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Specifier Notes: Edit the following material of Adapter or Reducer to meet project requirements.
Adapter: allows the fan to fit an existing roof curb that is larger than the fan's curb cap dimensions
Reducer: allows the fan to fit an existing roof curb that is smaller than the fan's curb cap dimensions
Consult manufacturer for additional information
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a.	Type: [Adapter] [Reducer]
b.	Material type: [Aluminum] [Galvanized]

3.	EXECUTION

3.1	MANUFACTURER'S INSTRUCTIONS

A.	Compliance: Comply with manufacturer's product data, including technical bulletins, product catalog installation instructions

3.2	EXAMINATION

A.	Examine areas to receive fans. Notify the Engineer of conditions that would adversely affect installation or subsequent utilization and maintenance of fans. Do not proceed with installation until unsatisfactory conditions are corrected

3.3	PREPARATION

A.	Ensure roof openings are square, accurately aligned, correctly located, and in tolerance
B.	Ensure duct is plumb, sized correctly, and to proper elevation above roof deck. Install duct as specified in Air Distribution (Division 23)

3.4	INSTALLATION

A.	Install fans system as indicated on the Installation, Operation and Maintenance Manual (IOM) and contract drawings
B.	Install fans in accordance with manufacturer's instructions

3.5	SYSTEM STARTUP

A.	Refer to Installation, Operation, and Maintenance Manual (IOM)

3.6	ADJUSTING

A.	Adjust exhaust fans to function properly
B.	Adjust Belt Tension
C.	Lubricate bearings
D.	Adjust drive for final system balancing
E.	Check wheel overlap

3.7	CLEANING

A.	Clean as recommended by manufacturer. Do not use material or methods which may damage finish surface or surrounding construction

3.8	PROTECTION

A.	Protect installed product and finished surfaces from damage during construction
B.	Protect installed exhaust fans to ensure that, except for normal weathering, fans will be without damage or deterioration at time of substantial completion

Section 1.01	END OF SECTION 23 34 23